Medical Incineraotors
This incinerator with “PYROLYTIC” combustion must have: 1. A combustion chamber of waste: o Perfectly tight door for the manual loading of waste. The loading should be Manual, Batch Load o A burner of lighting which the use is limited to the ignition of waste. o Frontage of loading with door seals gone up on hinges, wheel of screw plug, flexible joint, and stuffing insulating out of refractory. o The insulation of the combustion chamber should be composed of refractory bricks, having a high content of aluminium and insulates bricks in order to assure a minimum temperature on the outside sheet metal.o Composition of the refractory; Refractory concrete :. Thickness : ≥100 mm. Nature: 42% of Al203 Insulate in fibrous panels :Thickness: ≥75 mmNature: Calcium silicate. Burner of lighting of waste, with fuel, standard mono-bloc casting guiding plunging flame, lighting and safety of electronic ignition, permanent ventilation, electromagnetic sluice gate of regulation and isolating valve. Plate of combustion in Carborundum, avoiding the fixing of glass and slags 2.20 A chamber of post combustion of gases o A burner of combustion of gases, o A device of injection of air allowing a total recombustion of gases, o A device of air inlet of cooling of waste gases, o A sheath of evacuation of the gases burnt. o Carcass in strong sheet steel with support of connection. o Composition of the refractory;• Refractory concrete : Thickness : ≥150 mm Nature: 65% of Al203• Insulate in fibrous panel : Thickness: ≥85 mm Nature: Calciumo Burner with fuel, mono-bloc casting guiding type with horizontal flame, lighting and safety of electronic ignition, permanent ventilation, electromagnetic sluice gate of regulation and isolating valve. o A secondary injection of air to ensure perfect oxygen content. 2.21 A control box ensuring the complete cycle of combustion. 2.22 Fan: o Electro-ventilator distributing the secondary air, the regulation of the air flow being carried out by valves and following the control of the automatic cycle. Controls and regulations: Control box watertight to dust, including: A switch circuit breaker for each engine (ventilators and burners). A timer with adjustable temporization for the regulation of each burner. A regulator with digital watching for the temperature of combustion. A regulator with digital watching for the temperature of post combustion. Electric box 2.23 The secondary combustion chamber must destroy the contaminant product and must resist to high temperature(1100 °C) 2.24 Process Filtering system: Scruber to be mentionned as optional 2.25 Emission Standards Compliance: BS 3316 or équivalent standard 2.26 Capacity to treat Plastic: Not less than 40% by weight 2.27 CE Manufacturing Compliance: BS EN 746-2-1997 2.28 Bidder must give batches of spare parts of first urgency and consumable of the incinerator. 2.29 The installed incinerator must bear a one year guarantee. 2.30 The supplier shall perform an onsite installation of the incinerator.
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Medical Incineraotors
This incinerator with “PYROLYTIC” combustion must have: 1. A combustion chamber of waste: o Perfectly tight door for the manual loading of waste. The loading should be Manual, Batch Load o A burner of lighting which the use is limited to the ignition of waste. o Frontage of loading with door seals gone up on hinges, wheel of screw plug, flexible joint, and stuffing insulating out of refractory. o The insulation of the combustion chamber should be composed of refractory bricks, having a high content of aluminium and insulates bricks in order to assure a minimum temperature on the outside sheet metal.o Composition of the refractory; Refractory concrete :. Thickness : ≥100 mm. Nature: 42% of Al203 Insulate in fibrous panels :Thickness: ≥75 mmNature: Calcium silicate. Burner of lighting of waste, with fuel, standard mono-bloc casting guiding plunging flame, lighting and safety of electronic ignition, permanent ventilation, electromagnetic sluice gate of regulation and isolating valve. Plate of combustion in Carborundum, avoiding the fixing of glass and slags 2.20 A chamber of post combustion of gases o A burner of combustion of gases, o A device of injection of air allowing a total recombustion of gases, o A device of air inlet of cooling of waste gases, o A sheath of evacuation of the gases burnt. o Carcass in strong sheet steel with support of connection. o Composition of the refractory;• Refractory concrete : Thickness : ≥150 mm Nature: 65% of Al203• Insulate in fibrous panel : Thickness: ≥85 mm Nature: Calciumo Burner with fuel, mono-bloc casting guiding type with horizontal flame, lighting and safety of electronic ignition, permanent ventilation, electromagnetic sluice gate of regulation and isolating valve. o A secondary injection of air to ensure perfect oxygen content. 2.21 A control box ensuring the complete cycle of combustion. 2.22 Fan: o Electro-ventilator distributing the secondary air, the regulation of the air flow being carried out by valves and following the control of the automatic cycle. Controls and regulations: Control box watertight to dust, including: A switch circuit breaker for each engine (ventilators and burners). A timer with adjustable temporization for the regulation of each burner. A regulator with digital watching for the temperature of combustion. A regulator with digital watching for the temperature of post combustion. Electric box 2.23 The secondary combustion chamber must destroy the contaminant product and must resist to high temperature(1100 °C) 2.24 Process Filtering system: Scruber to be mentionned as optional 2.25 Emission Standards Compliance: BS 3316 or équivalent standard 2.26 Capacity to treat Plastic: Not less than 40% by weight 2.27 CE Manufacturing Compliance: BS EN 746-2-1997 2.28 Bidder must give batches of spare parts of first urgency and consumable of the incinerator. 2.29 The installed incinerator must bear a one year guarantee. 2.30 The supplier shall perform an onsite installation of the incinerator.
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Particular Spec for Incinerator
The burner shall have all the necessary controls e.g.Solenoid valves, ignition controls, photo electric cell fuel safety controls, low pressure fuel supply cut-off etc.Weight (kg), please indicate:Secondary ChamberGas Retention Time – 2 SecondsDiesel/LPG/LNG, please indicatePower Supply for Control Box- 220V-240V 50Hz single phaseBurn Rate 250kg/h minimumWeight (kg) please indicate:Secondary ChamberGas Retention Time 2 SecondsFuel Diesel/LPG/LNG, please indicatePower Supply for Control Box 220V-240V 50Hz single phaseMinimum operating temperature 920 °C, please indicate Lot 4 C High Temperature Waste IncineratorItem 13 HTW Incinerator model D Burn Rate – 150kg/hour minimum Weight (kg), please indicate: Secondary Chamber Gas Retention Time 2 Seconds Fuel Diesel/LPG/LNG, please indicate The incinerator shall operate in an automatic manner with all the necessary controls. These controls are to include safety elements such as flame failure unit, pilot lamps, fuses, starters, overload contactors, ON and OFF switches for burners and fans, combustion chamber temperature indicators for primary and secondary chambers etc. i) Electric ignition switch ‘ON’ before the oil is suppliedii) Delayed return to re-start position to allow purgingiii) Re-start after temporary electric supply failure iv) Positive safety lock-out in case of flame failure from whatever cause.v) Red signal light on control panel to indicate safety lock outvi) Photo electric protective cell as flame failure device.
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Particular Spec for Incinerator
The burner shall have all the necessary controls e.g.Solenoid valves, ignition controls, photo electric cell fuel safety controls, low pressure fuel supply cut-off etc.Weight (kg), please indicate:Secondary ChamberGas Retention Time – 2 SecondsDiesel/LPG/LNG, please indicatePower Supply for Control Box- 220V-240V 50Hz single phaseBurn Rate 250kg/h minimumWeight (kg) please indicate:Secondary ChamberGas Retention Time 2 SecondsFuel Diesel/LPG/LNG, please indicatePower Supply for Control Box 220V-240V 50Hz single phaseMinimum operating temperature 920 °C, please indicate Lot 4 C High Temperature Waste IncineratorItem 13 HTW Incinerator model D Burn Rate – 150kg/hour minimum Weight (kg), please indicate: Secondary Chamber Gas Retention Time 2 Seconds Fuel Diesel/LPG/LNG, please indicate The incinerator shall operate in an automatic manner with all the necessary controls. These controls are to include safety elements such as flame failure unit, pilot lamps, fuses, starters, overload contactors, ON and OFF switches for burners and fans, combustion chamber temperature indicators for primary and secondary chambers etc. i) Electric ignition switch ‘ON’ before the oil is suppliedii) Delayed return to re-start position to allow purgingiii) Re-start after temporary electric supply failure iv) Positive safety lock-out in case of flame failure from whatever cause.v) Red signal light on control panel to indicate safety lock outvi) Photo electric protective cell as flame failure device.
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TECHNICAL SPECIFICATIONS FOR THE INCINERATOR
1. SCOPE OF WORK The work specified in the contract will include. 1. Supply, install and commission an incinerator as provided in the technical specifications 2. Provision for adherence to OSHA and other statutory requirement relating to Health and Safety of workers during execution of the works covered in this tender. 3. Assessment and preparation and construction of a standard incinerator shed with one waste storage room ( see the design ) 4. Provision of operation and maintenance manuals and drawings complete with maintenance schedule and instructions. 5. Fuel oil storage tank- Mild steel1500 liters capacity 6. Onsite training for operation and maintenance staff. auto on/off burner Auto temperature-excess air blower fanChamber constructed of two layer refractory lining, compressing:Thermal insulator lining & refractory masonry lining sufficient enough to maintain normal temperature at outsideControl PanelStandard PLC ControlNote: All the instruments/controllers must be of high quality. Preferably European/Japanese originChimnery/Stack-Made of MS Sheet. Sufficiently insulated & lined with refractory bricks(where required) to maintain normal temperature at outer surface-painted with high quality-customer will be responsible for provision of electric supply and natural gas uot in incineratorHeat and corrosion resistant paint.Note:Motors of all blowers/fans/pumps must be high quality, preferably imported(Japanese. European std)
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TECHNICAL SPECIFICATIONS FOR THE INCINERATOR
1. SCOPE OF WORK The work specified in the contract will include. 1. Supply, install and commission an incinerator as provided in the technical specifications 2. Provision for adherence to OSHA and other statutory requirement relating to Health and Safety of workers during execution of the works covered in this tender. 3. Assessment and preparation and construction of a standard incinerator shed with one waste storage room ( see the design ) 4. Provision of operation and maintenance manuals and drawings complete with maintenance schedule and instructions. 5. Fuel oil storage tank- Mild steel1500 liters capacity 6. Onsite training for operation and maintenance staff. auto on/off burner Auto temperature-excess air blower fanChamber constructed of two layer refractory lining, compressing:Thermal insulator lining & refractory masonry lining sufficient enough to maintain normal temperature at outsideControl PanelStandard PLC ControlNote: All the instruments/controllers must be of high quality. Preferably European/Japanese originChimnery/Stack-Made of MS Sheet. Sufficiently insulated & lined with refractory bricks(where required) to maintain normal temperature at outer surface-painted with high quality-customer will be responsible for provision of electric supply and natural gas uot in incineratorHeat and corrosion resistant paint.Note:Motors of all blowers/fans/pumps must be high quality, preferably imported(Japanese. European std)
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INCINERATOR QUESTIONNAIRE
7. Type of waste : Bio-medical / Hazardous / Municipal / Trash = ALL and Mixed8. Any other : Rubber, rubber tyres, Batteries, green waste, paper and cardboard9. Quantity of waste generated per day in kg : 3 -5 tonnes per day10. Duration C incinerator will be used per day : 1 C 8 hours / 1 C 16 hours / Continuous 11. Approximate moisture content: Variable12. Local incinerator operating and emission standards : India / EURO / US-EPA Australia13. What is the height of the chimney required? : No chimney is required. Flue length should be approximately 2 to 3 metres to join to a downstream process14. Fuel proposed to be used : LDO / HSD / FO / SKO/ Gas / Other – No fuel required – Intended to free burn waste products15. Availability of power and type : Electricity if required16. Details of space available : Not restricted17. Do you require an automatic loading system? : [X ] Yes [ ] No 18. Do you require a gas scrubbing system? : [ ] Yes [X ] No 19. How soon do you require the system to be delivered? : Sea Freight to Port of Cairns, Queensland, Australia in approximately Two months20. City and country of use : Australia21. Whether the location is a coastal area : [ ]Yes [X ] No 22. Any other specific requirements: Primary combustion chamber only is required. Solid and inflammable waste products need to be capable of being recovered from the incinerator easily using an automated procedure. This is because the incinerator will be required to operate 24/7. Rotary kiln or moving floor may be considered if deemed practical by the supplier. One initial incinerator is required for a proof of concept project and future orders for the successful supplier, following successful implementation of this project, are likely to be significant.23. It would be most useful if the supplier could send a video of the incinerator in operation or diagrams and pictures to show how it works.
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INCINERATOR QUESTIONNAIRE
7. Type of waste : Bio-medical / Hazardous / Municipal / Trash = ALL and Mixed8. Any other : Rubber, rubber tyres, Batteries, green waste, paper and cardboard9. Quantity of waste generated per day in kg : 3 -5 tonnes per day10. Duration C incinerator will be used per day : 1 C 8 hours / 1 C 16 hours / Continuous 11. Approximate moisture content: Variable12. Local incinerator operating and emission standards : India / EURO / US-EPA Australia13. What is the height of the chimney required? : No chimney is required. Flue length should be approximately 2 to 3 metres to join to a downstream process14. Fuel proposed to be used : LDO / HSD / FO / SKO/ Gas / Other – No fuel required – Intended to free burn waste products15. Availability of power and type : Electricity if required16. Details of space available : Not restricted17. Do you require an automatic loading system? : [X ] Yes [ ] No 18. Do you require a gas scrubbing system? : [ ] Yes [X ] No 19. How soon do you require the system to be delivered? : Sea Freight to Port of Cairns, Queensland, Australia in approximately Two months20. City and country of use : Australia21. Whether the location is a coastal area : [ ]Yes [X ] No 22. Any other specific requirements: Primary combustion chamber only is required. Solid and inflammable waste products need to be capable of being recovered from the incinerator easily using an automated procedure. This is because the incinerator will be required to operate 24/7. Rotary kiln or moving floor may be considered if deemed practical by the supplier. One initial incinerator is required for a proof of concept project and future orders for the successful supplier, following successful implementation of this project, are likely to be significant.23. It would be most useful if the supplier could send a video of the incinerator in operation or diagrams and pictures to show how it works.
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Specifications Double chamber incinerator
Primary combustionDiesel/LPG/LNG burning primary combustion chamber/primary combustion zone Secondary combustionResidence time in the secondary chamber not less than 2 secondsBoth primary and the secondary temperatures maintained until all the waste has been completely combustedChimney Chimney with a minimum height of 4 meters above ground level Minimum exit velocity of the emissions not less than 10 metres/secondTemperature Warnings Audible and/or visible alarm to warn the operator when the secondary temperature drops to below the required temperatureGeneralControl box that can be detached and mounted on separate stand at least 1.5 meters from incinerator at approximately 1.6 meter height
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Specifications Double chamber incinerator
Primary combustionDiesel/LPG/LNG burning primary combustion chamber/primary combustion zone Secondary combustionResidence time in the secondary chamber not less than 2 secondsBoth primary and the secondary temperatures maintained until all the waste has been completely combustedChimney Chimney with a minimum height of 4 meters above ground level Minimum exit velocity of the emissions not less than 10 metres/secondTemperature Warnings Audible and/or visible alarm to warn the operator when the secondary temperature drops to below the required temperatureGeneralControl box that can be detached and mounted on separate stand at least 1.5 meters from incinerator at approximately 1.6 meter height
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